• Clearing up the confusion about solar water heater systems Clearing up the confusion about solar water heater systems Clearing up the confusion about solar water heater systems Clearing up the confusion about solar water heater systems Clearing up the confusion about solar water heater systems Clearing up the confusion about solar water heater systems Clearing up the confusion about solar water heater systems
  • Clearing up the confusion about solar water heater systems Clearing up the confusion about solar water heater systems Clearing up the confusion about solar water heater systems Clearing up the confusion about solar water heater systems Clearing up the confusion about solar water heater systems Clearing up the confusion about solar water heater systems Clearing up the confusion about solar water heater systems

View Online

Clearing up the confusion about solar water heater systems

Online since 25.01.2018 • Filed under Advertorials • From Volume 6 - 2018
Clearing up the confusion about solar water heater systems

Investing in a solar water heater is the best investment you will ever make, but you need to start investing sooner rather than later! There are a couple of deciding factors about the type of system you’ll need, and which brand or what capacity, and this can be confusing and overwhelming.

 

The South African National Standards 10400XA, legislated in 2011, makes it compulsory to install an energy-saving form of water heating device in your newly built home, or extension of your existing home, to reduce the carbon footprint of your household. We often make costly but important decisions based simply on advice from friends, family and neighbours and whatever the sales person of a brand tells us.

 

When you consider buying a solar water heating system, bear in mind that it consists of a collector system (flat plate or evacuated tubes) and a water storage tank. The hot water tank in a solar water heater is the most critical part of the system and generally consists of an inner tank and an outer wrap. The inner tank contains the heated water and is insulated to keep the water hot. The outer envelope protects the insulation material and provides a foundation so it can be fitted to your roof.

 

Key factors to consider before you buy a solar water heater

It is always advisable to consult SANS 1307, SANS 151, SANS 10400 and SANS 10106 prior to the installation.

 

What is the application of the solar water heater? Solar water heating can be used for household applications and industrial applications. The size of the systems will differ as well as the temperature needed. With an industrial installation, the correct way to specify the size is 1 tube per 10 litres or 1 x 1m2 flat plate collector per 100 litres.

Solar water heaters are designed to collect the energy from the sun during the day so that the water can be used in the evening. Most solar water heaters have an electric back-up as the main objective is to have hot water on demand. However, according to SANS, the electrical back-up element must be fitted in the middle of the tank and not at the bottom of the tank as is done with a normal electric geyser. This results in only half the water in the solar water tank being heated by the electric back-up.

 

How many people will be using the system?

When choosing the size of the solar water heater it is important to make use of the stats provided by the

SABS. The SABS regulations state that with a solar water heater, the storage vessel is specified at 75 litres of hot water per person per day. Therefore, a household of four people needs a minimum of 300 litres to ensure a proper saving, as you are looking at a solar water heater with an electrical back-up and not an electrical water heater with a solar back up!

 

How far is the point of installation from the point of draw-off in the home?

It is always ideal to have the solar water heater as close as possible to the point of draw off, either the kitchen or bathroom. If possible, the solar water heater must not be further than 7 metres from the point of draw off as the efficiency of the solar water heater will be affected by the distance of the pipes that transport the hot water from the storage vessel to the taps.

 

Is the roof suitable for a solar water heater installation?

It is of utmost importance to inspect the roof structure prior to the installation of a solar water heater. First, the area of the roof on which the solar water heater will be installed must point north, north-west or west.

The ideal angle of the solar water heater installation must be between 21 and 34 degrees for optimum heat exchange between the panels and the storage unit. The roof structure needs to be supported properly under the point of the installation.

 

Shade is a determining factor

Shade on the collector of a solar water heater is the number one enemy of the efficiency of the solar water heating system. Any shade will result in the rays of the sun not penetrating the panel, and thus won’t be converted into energy to heat the water. Shade is usually caused by trees, buildings, chimneys and roof structures on the northern or western side of the solar water heater.

 

What is the thickness of the insulating foam around the inner tank?

According to the new VC specification that was Gazetted for implementation on 12 September 2017, the insulation foam around the inner tank must be thick enough to ensure the correct energy grading as per the new standard. Solar water heaters must have at least a 50mm insulation between the inner tank and the outer wrap of the storage vessel to ensure that the water is insulated to stay hot over a 24-hour period.

Keep in mind that the sun doesn’t shine at night, so if all the hot water is depleted at night, the water will not be hot in the morning unless the back-up element heats half the storage vessel for use in the morning.

 

The quality of the inner tank

Stainless steel is commonly used in the manufacture of cutlery, pots and pans, water tanks and many other industrial applications due to the longevity of the product. With solar water heating systems, various grades of stainless steel are used to manufacture the inner tanks. The best quality inner tanks for hot water applications are manufactured from type 444 stainless steel because of its corrosion resistance properties at elevated temperatures.

 

Why does the grade of stainless steel matter?

The different stainless steel grades are high-alloy steel that has excellent corrosion resistant properties when compared with other steels. One property common to all stainless steel grades is that they contain chromium and this provides corrosion resistance. Many years ago, producers of electric hot water tanks all over the world started replacing the traditional enamelled-steel water tanks with stainless steel tanks.

The corrosion-resistance of stainless steel meant that the tanks had a far greater lifespan.

 

Flat-plate or evacuated tube collectors?

The choice between a flat-plate and evacuated tube solar water heating system is usually a personal choice based on cost. The main difference comes down to efficiency. With evacuated tubes, the vacuum drawn on the product provides almost perfect insulation and increases the efficiency. A product with a vacuum drawn operates at 50% better efficiency compared to a non-vacuum product.

 

A flat-plat panel has insulation at the back and sides with glass on top and is subject to heat loss.

Generally, during the summer months, there’s very little difference in performance between the two.

However, in winter when we have cold days and lower light levels, the evacuated tubes will perform better. Flat-plate solar collectors can be used in most climates but are significantly more suitable to warmer, sunnier climates, where freezing and solar angles are less likely to impact on the solar water heating system (like the coastal areas in South Africa). When a portion of a flat-plate collector fails, the entire flat-plate collector must be shut down and replaced. Flat-plates in frost sensitive regions normally use a glycol heat transfer fluid which requires replacement every two years. Evacuated tubes require no maintenance (with a 15 year design life on the selective coating) and are very affordable to replace, should the need arise. Evacuated tubes capture sunlight better as they have a greater surface area exposed to the sun at any time. If one tube becomes damaged, only that tube needs to be replaced. Depending on the type of tube system used, there is no need to shut down the entire system and no water wastage occurs. The vacuum tubes are also resistant to damage from adverse weather conditions and are tested according to SANS 1307 to withstand a 32mm hail stone at 10MJ close range.

 

Ensure you invest in a system made from high-quality materials – cheap is nasty

When you invest in a solar water heater, make sure you select a system that is manufactured from high-quality materials. Avoid the cheap units and rather choose a locally manufactured system that provides you with local back-up and support. Units with longer warranties are usually better quality, but so often – as with everything else – the least expensive option you purchase is the most expensive option in the long run. Remember, the purpose of a solar geyser is to collect energy from the sun in the most efficient way to prohibit electrical back-up and the resultant costs. We offer roof stands for any roof angle, be it flat roofs or pitched roofs.

 

HYGIENIC. TOUGH. LONG LASTING.

 

IT’S STAINLESS STEEL

 

10 YEAR WARRANTY ON THE TANK

DECOREX CAPE TOWN 27 April – 1 May 2018 / CTICC
Youngman
Solent take off Dec 2018
Steel Studio take off June 2018